WIT-1 Fully Automatic Intelligent Sample Preparation System

Grinding And Polishing Equipment

WIT-1 Fully Automatic Intelligent Sample Preparation System Manufacturers

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WIT-1 Fully Automatic Intelligent Sample Preparation System

The WIT-1 fully automatic intelligent sample preparation system is specifically developed for cross-sectional slice detection in industries such as semiconductors and PCB… It can be used for precise positioning detection and analysis of PCB holes, copper,solder joints, and tin balls. It uses a high-definition CCD camera to determine the grinding position, enabling it to automatically complete processes such as rough grinding, fine grinding, fine polishing, and cleaning.

Features:

1)High-precision CCD lens for sample calibration offers high accuracy and a large field of view, achieving a grinding precision of ±10μm.

2)Multiple grinding lines can be calibrated on a single sample at once. After completing one grind, it automatically proceeds to the next without requiring recalibration.

3)Automatically adjusts the grinding angle to correct samples that are tilted during mounting.

4)Can hold up to 3 samples simultaneously for grinding and polishing.

5)The pressure and speed applied to the sample are controllable, preventing cracking or breaking due to excessive pressure.

6)Equipped with laser marking/coding for sample traceability.

7)Dual workstations with automatic grinding disc changeover; can accommodate up to 20 grinding discs.

8)Capable of photographing the ground/polished surface.

9)Configured with 4 sets of different polishing fluids, 2 of which have mechanical stirring; all 4 sets feature liquid level alarms.

10)Includes a cleaning station with ultrasonic cleaning, water rinsing, and air blow-drying.

11)Processed samples are placed face-up and arranged orderly in the recovery tray to avoid scratching the prepared surface.

 

Technical Specifications

WIT-1
Input Power Supply AC 220V/50 Hz + Ground, Total Power: 7Kw, Rated Power: 2Kw
Compressed air 0.6~0.7MPa, Hose OD=Φ10mm
External water connection <0.3Mpa,Pipe OD=Φ10mm
Sample Mounting Box Size 39×47×12mm / 30*27*12mm, Max Quantity 21
Output Drainage Drain Pipe OD 32mm
Discharge Samples discharged face-up and orderly arranged.
Safety Emergency Stop Press to cut control circuit and power supply.
Safety Door Lock Safety relay and safety door lock, PLD safety protection level.
Three-color Alarm Light Yes
Control PLC Control Main Screen: 15-inch / Auxiliary Screen: 7-inch
computer screen  Dual display , 24-inch
Alignment System CCD Camera 25 Megapixels
Photo Field of View 35x35mm
Laser Marking/Reading Yes
Max Number of Lines 30
Line Drawing Method Specified distance translation based on feature lines.
Grinding/Polishing Station Grinding Stations 2
Grinding Disc Diameter Φ254mm
Rotation Speed 100-1000rpm
Motor Power 1Kw
Moving Grinding Head Number of Samples Held 3
Motor Power 0.4Kw
Rotation Speed 0-360° reciprocating swing
Pressure 5-100 N
Dispensing System Dispensing Groups 4 groups X 1.8L each
Flow Rate 0-50 ml/min
Stirring 2 groups, mechanical stirring
Liquid Level Alert Yes
Disc Storage Number of Discs 20
Disc Life Alert Based on usage count or grinding force
Cleaning Cleaning Methods Water rinse, ultrasonic, high-speed disc spin-dry
Drying Station Independent air blow-dry
Sample Preparation Process Library Program Groups 30
Max Steps per Program 10
Single Step End Condition Remaining grind amount [min 0.001mm], Grind amount [min 0.001mm], or Grinding time
Single Step Grinding Mode By pressure [0-100N] or speed [min 0.001mm/s]
Dimensions Screen & Light folded 2400x1320x2000mm
Weight 1500kg

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